| Field | Value |
|---|---|
| Effective Date | 03/01/2026 |
| Status | Implemented |
| Document ID | QC-REQ-INDX |
| Version | v1.0 |
| Owner | Quality Unit (QU) |
| Approver | Quality Unit Director |
| Controlled System of Record | GitHub |
| Change Control | QMS-1345 |
| Last Review Due | 03/01/2026 |
| Next Review Due | 03/01/2027 |
This document establishes the Quality Control Requirements Index (QC-REQ-IDX) as the authoritative, QMS-level source of QC rules, acceptance criteria, limits, and decision thresholds governing GMP-relevant activities.
The requirements defined in this index constitute the formal quality decision rules under which product, material, process, facility, and data quality determinations are made. These rules are established and approved under the authority of the Quality Unit (QU) and are executed within the Quality Management System (QMS).
In this architecture, Quality Control (QC) refers to the technical control framework (acceptance criteria, specifications, and decision rules) applied within operations and administered through the Quality Management System (QMS). Organizational roles may include QC personnel; however, final quality authority remains with the Quality Unit (QU).
Execution (E): Trained and authorized personnel may execute QC-REQ checks and record results against predefined acceptance criteria. Execution and recording do not confer decision authority to approve, release, disposition, or close quality decisions.
Workflow (W): Any exception (e.g., out-of-limit/out-of-trend, missing/ambiguous data, conflicting results, adverse trends, or any condition requiring interpretation) shall be managed through controlled QMS workflows administered by Quality Assurance (QA) under QU authority.
Authorization (A): Final quality decisions—approval/rejection, disposition, release, deviation/CAPA closure where required, and approval of changes impacting GMP quality—require independent Quality Unit (QU) authorization.
This index enables any quality-related decision made during operations to be directly traceable to an explicit, approved requirement. If a quality-related decision cannot be mapped to a requirement within this index, that decision is considered uncontrolled and the requirement must be formally defined by QU prior to system lock under the QMS.
This Index establishes the authoritative governance framework for Quality Control Requirements. Detailed technical acceptance criteria, limits, specifications, and decision thresholds are defined within the associated QC-REQ Authoritative Specification documents.
The QC-REQ-IDX serves as the controlled structural index for requirement identity, governance classification (E / W / A), regulatory anchoring, and applicability. It does not duplicate or restate detailed technical criteria maintained within the controlled QC-REQ specification files.
Each QC-REQ ID listed in this Index corresponds to an independently controlled Authoritative Quality Control Specification maintained under QMS change control and approved under Quality Unit (QU) authority.
The QC-REQ-IDX establishes requirement identity, governance classification (E / W / A), and applicability structure. The associated QC-REQ Specification document defines technical acceptance criteria, limits, decision thresholds, regulatory anchors, and evidence expectations.
Technical acceptance criteria shall not be modified within this Index, Family Packs, Domain Crosswalks, or execution-level documents. Changes to technical criteria require formal revision of the applicable QC-REQ Specification under QU-approved change control.
Quality Control Requirements (QC-REQ) are intentionally divided into two distinct classes to preserve clarity of ownership, appropriate change control, and inspection readiness:
Product-Specific QC-REQ define what quality attributes must be met for an individual product. These requirements are approved and controlled by QU and are implemented through QA-approved Product Specifications maintained under product-level change control.
| QC-REQ Document Title | Requirement Type | Authoritative Source Document |
|---|---|---|
| Finished product identity | Release acceptance criteria | Finished Product Specification (Capsule) |
| Finished product strength | Declared ingredient limits | Finished Product Specification (Capsule) |
| Finished product purity | Contaminant limits | Finished Product Specification (Capsule) |
| Finished product composition | Formula & excipient constraints | Finished Product Specification (Capsule) |
| Physical / appearance | Visual & physical acceptance criteria | Finished Product Specification (Capsule) |
| Packaging configuration | Suitability & acceptance criteria | Finished Product Specification (Capsule) |
| Labeling (QC-relevant) | Content & claim constraints | Finished Product Specification (Capsule) |
| Storage & handling | Temperature & RH limits | Finished Product Specification (Capsule) |
| Stability | Shelf-life criteria | Finished Product Specification (Capsule) + Stability Protocols |
Footnote: Product Specification requirements captured in the requirements document (RX) represent customer and configuration requirements only and may remain in progress. The authoritative, release-controlling quality standards (including applicable test methods and acceptance criteria for identity, strength, purity, composition, and contaminant limits) are established and maintained in QU-approved controlled documents (e.g., Formulation Approval, Label Approval, Finished Product Specification, and Stability Protocols, as applicable) under product-level change control. Trained, authorized personnel may execute and record results against predefined acceptance criteria; however, any exception or interpretation (e.g., OOL/OOT, ambiguous/missing data, adverse trends) must be handled via QMS workflow under QU oversight. Final disposition, release, or any quality decision based on specification results requires QU authorization.
System-Level QC-REQ apply across products and establish the governing rules for execution, escalation, and final quality authorization. These QC-REQ rules are owned by the Quality Unit (QU) and maintained under system-level change control within the QMS.
Governance Model: QC-REQ requirements are implemented using three control types: E (execute/record), W (QMS workflow for exceptions), and A (QU final authorization).
Execution Rule (E): Trained, authorized personnel may perform defined activities and record results against predefined acceptance criteria. Execution and recording do not confer authority to approve, release, disposition, or close quality decisions.
Exception Rule (W): Any condition that exceeds limits, trends adversely, is missing/ambiguous, is conflicting, or otherwise requires interpretation or documented justification is an exception and shall be handled through the controlled QMS workflow administered by Quality Assurance (QA) under QU oversight.
Final Authorization Rule (A): Final quality decisions (e.g., disposition/release, approval of exceptions or temporary limits, change approval/closure, and closure approval for deviations/CAPA where required by the QMS) require independent QU authorization.
Role Boundaries: Executing Functions perform and record work and initiate quality events with required immediate controls (e.g., stop/use-hold/segregate) as defined by procedure. QA administers QMS workflows and ensures record completeness and traceability. QU provides independent review and final authorization for non-delegable quality decisions.
This governance applies across all QC-REQ documents. Individual QC-REQ entries are classified as E, W, or A based on intended use.
The intranet navigator displays the symbols below to indicate whether a QC-REQ is executed/recorded (E), requires controlled workflow handling for exceptions (W), or requires QU final authorization (A).
| Code | Intranet | Meaning |
|---|---|---|
| E | (Green) |
Execute / Record (No Decision Authority) — Work may be performed by trained, authorized personnel and results
recorded against predefined acceptance criteria.
|
| W | (Amber) | QMS Workflow Required — Applies when an exception exists (e.g., OOL/OOT, adverse trend, missing/ambiguous data, conflicting results, or documented justification required). Workflow handling is administered per QMS procedures under QU oversight. |
| A | (Red) | QU Authority (Final Authorization) — Independent QU authorization is required for disposition, release, approval, or other final quality decisions as defined by the QMS. |
Operational flow: E (execute/record) → if exception exists, W (QMS workflow) → if a final gate is required, A (QU authorization).
This QC-REQ index is architecture-aligned: Operations execute GMP work, QA administers QMS workflows (W), and QU provides independent final authority (A). Under 21 CFR Part 111, the required quality control operations must be defined, controlled, and evidenced — and the final regulated decisions below are QU authorization gates (A).
These “must-have” gates shall be made explicit in QC-REQ-IDX and implemented through: QC-REC-003 (required QC operations) and QC-REC-004 (record retention & availability), with downstream specifications linking evidence to the QU decision record.
| Gate | Decision Point | Expectation (What must be explicit + evidenced) | Regulatory Anchor |
|---|---|---|---|
| A | Material review & disposition triggers | QU makes and documents material review and disposition decisions when required (e.g., spec failure, deviation impact, adverse findings, supplier/COA concerns, or other defined triggers). QA may route evidence via controlled workflow; the disposition decision is a QU authorization. | 21 CFR 111.113 |
| A | Approve / reject reprocessing & rework | QU approves or rejects reprocessing/rework, and ensures the basis, controls, and documentation are established in writing and followed (including disposition outcomes). | 21 CFR 111.103 |
| A | Supplier COA reliance + dietary ingredient identity testing governance | If relying on supplier COAs, QU approves the qualification/verification basis and controls periodic verification. QU also defines identity testing governance for dietary ingredients (including when reduced testing may apply, documentation expectations, and exception handling). | 21 CFR 111.75 |
| A | Calibration / automated system controls approvals + periodic review | QU approves calibration and automated/electronic control processes where used for GMP-relevant decisions, and performs periodic review of calibration/system-check records to ensure continuing suitability. | 21 CFR 111.117 |
| A | Record retention minimums (explicit) | Record retention requirements must be explicit and meet Part 111 minimums (not “per policy” only). The QC-REQ system shall state minimum durations and ensure records are retrievable for inspection. | 21 CFR 111.605 |
Symbol implication: These controls must be implemented as A (QU authorization). W (QA-administered QMS workflow) ensures complete evidence routing, traceability, and record control — but the final regulated decisions remain QU-authorized.
Detailed technical acceptance criteria and limit values are defined within the linked QC-ENV Authoritative Specifications. This Index defines governance structure, applicability, and control classification only.
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-ENV-001 | Warehouse environmental conditions | Approved environmental acceptance criteria governing temperature and relative humidity for GMP-designated warehouse storage areas. See QC-ENV-001 Authoritative Specification for defined limits, allowable excursions, monitoring frequency, documentation expectations, and decision rules. | |
| QC-ENV-002 | Production environmental conditions | Approved environmental acceptance criteria governing temperature and relative humidity for GMP-designated production areas. Product- or material-specific environmental requirements are defined in applicable Product Specifications and controlled records. Refer to QC-ENV-002 Authoritative Specification for defined limits, monitoring expectations, excursion handling, and escalation requirements. | |
| QC-ENV-003 | Packaging environmental conditions | Approved environmental acceptance criteria governing temperature and relative humidity for GMP-designated packaging areas. Product- or material-specific environmental requirements are defined in applicable Product Specifications and Packaging Instructions. Refer to QC-ENV-003 Authoritative Specification for defined limits, monitoring requirements, excursion handling, and decision rules. | |
| QC-ENV-004 | Temperature Classification & Control Standard | Acceptance criteria governing refrigerated, frozen, and controlled room temperature storage conditions for GMP-designated materials and products. Product-specific storage requirements supersede system-level controls where defined. See QC-ENV-004 Authoritative Specification for defined temperature classifications, allowable excursions, monitoring requirements, and decision thresholds. | |
| QC-ENV-005 | Retained sample storage | Environmental acceptance criteria governing retained sample storage conditions, including segregation, monitoring, and suitability controls throughout the retention period. Product-specific or stability protocol requirements supersede system-level controls where defined. Refer to QC-ENV-005 Authoritative Specification for defined limits, excursion handling expectations, and documentation requirements. | |
| QC-FAC-001 | GMP area classification & zoning |
Classification, zoning, and segregation requirements for
GMP-designated facility areas
(Facility Classification & Zoning Specification) |
|
| QC-FAC-002 | Facility cleanliness |
Acceptance criteria defining cleanliness expectations for
GMP-designated facility areas
(Facility Cleanliness Acceptance Specification) |
|
| QC-FAC-003 | Facility drain design & maintenance |
Acceptance criteria governing drain placement, slope, cleanability,
trapping, odor control, pest prevention, and maintenance of drains
located in GMP-designated facility areas
(Facility Drain Design & Maintenance Specification) |
|
| QC-UTIL-001 | Compressed air quality | Quality classification and acceptance criteria governing compressed air used in GMP-relevant operations, including controls appropriate to intended use (e.g., product-contact vs. non-contact applications). See QC-UTIL-001 Authoritative Specification for defined quality classifications, monitoring expectations, and decision rules. | |
| QC-UTIL-002 | Water quality classification | Quality classification and acceptance criteria governing water used in GMP-relevant operations, based on intended use and risk. Product- or process-specific water requirements supersede system-level classifications where defined. Refer to QC-UTIL-002 Authoritative Specification for defined quality classifications, testing expectations, and decision thresholds. | |
| QC-UTIL-003 | Wastewater & drainage systems |
Governance requirements for wastewater, sewer, and drainage systems
serving GMP-designated areas, including:
|
|
| QC-UTIL-004 | Backflow & cross-connection prevention |
Governance requirements for prevention of backflow and cross-connection
between potable water, process utilities, and wastewater systems, including:
|
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-MAT-001 | Component identity verification |
Acceptance criteria and decision requirements for verification of
component and raw material identity prior to GMP use
(Component Identity Verification Specification) |
|
| QC-MAT-002 | Component purity & contaminant acceptance |
Acceptance criteria governing purity, contaminant limits, and
suitability of components and raw materials for GMP use
(Component Purity & Contaminant Acceptance Specification) |
|
| QC-MAT-003 | Supplier Status & Tier Impact Specification |
Decision rules defining how supplier qualification and performance
status impacts material acceptance and usability
(Supplier Qualification Status Impact Specification) |
|
| QC-MAT-004 | Material storage & handling condition |
Acceptance criteria governing material condition, container integrity,
segregation, and suitability during storage and handling
(Material Storage & Handling Acceptance Specification) |
|
| QC-MAT-005 | Packaging component quality |
Acceptance criteria governing quality, suitability, and condition of
packaging components prior to GMP use
(Packaging Component Quality Acceptance Specification) |
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-SAMP-001 | Sampling plan governance |
System-level requirements defining how sampling plans are established,
approved, and governed for GMP materials and products
(Sampling Plan Governance Specification) |
|
| QC-SAMP-002 | Lot acceptance decision criteria |
Acceptance criteria and decision rules governing lot acceptance,
rejection, or further evaluation based on sampling results
(Lot Acceptance Decision Specification) |
|
| QC-SAMP-003 | Sampling representativeness |
Requirements ensuring samples collected are representative of the
lot, batch, or population being evaluated
(Sampling Representativeness Specification) |
|
| QC-SAMP-004 | Reduced / skip-lot sampling |
Conditions under which reduced, skip-lot, or alternative sampling
schemes may be applied
(Reduced & Skip-Lot Sampling Specification) |
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-ANL-001 | Analytical method suitability |
Acceptance criteria governing the suitability of analytical methods
used to generate GMP-relevant test results
(Analytical Method Suitability Specification) |
|
| QC-ANL-002 | Instrument & system suitability |
Acceptance criteria governing the suitability, readiness, and reliability
of instruments and analytical systems used for GMP testing
(Instrument & System Suitability Specification) |
|
| QC-ANL-003 | Measurement uncertainty impact |
Requirements governing how measurement uncertainty is considered
when evaluating analytical results against acceptance criteria
(Measurement Uncertainty Impact Specification) |
|
| QC-ANL-004 | Outsourced testing governance |
Governance requirements defining acceptance and control of analytical
results generated by external laboratories
(Outsourced Testing Governance Specification) |
|
| QC-ANL-005 | FTIR identity screening governance |
Acceptance criteria and decision rules for onsite FTIR identity screening used to support component identity verification, including:
|
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-IPC-001 | Critical process parameter governance |
Governance requirements defining identification, control, and oversight
of critical process parameters impacting product quality
(Critical Process Parameter Governance Specification) |
|
| QC-IPC-002 | In-process acceptance criteria |
Acceptance criteria governing in-process tests and evaluations used
to support continued processing decisions
(In-Process Acceptance Criteria Specification) |
|
| QC-IPC-003 | Process monitoring & trending |
Requirements governing monitoring, trending, and evaluation of
process performance and variability
(Process Monitoring & Trending Specification) |
|
| QC-IPC-004 | In-process deviation response |
Decision requirements governing response, escalation, and control
of in-process deviations impacting product quality
(In-Process Deviation Response Specification) |
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-DI-001 | Data integrity governance |
Governance requirements ensuring data is attributable, legible,
contemporaneous, original, and accurate throughout its lifecycle
(Data Integrity Governance Specification) |
|
| QC-DI-002 | Record completeness & traceability |
Requirements ensuring GMP records are complete, traceable, and
reconstructable from raw data to final decision
(Record Completeness & Traceability Specification) |
|
| QC-DI-003 | Document control governance |
Governance requirements defining creation, approval, revision,
distribution, and archival of controlled GMP documents
(Document Control Governance Specification) |
|
| QC-DI-004 | Electronic record & system governance |
Governance requirements for electronic systems generating,
storing, or managing GMP data and records
(Electronic Record & System Governance Specification) |
|
| QC-DI-005 | Data review & approval governance |
Requirements governing independent review, approval, and
authorization of GMP data and quality records
(Data Review & Approval Governance Specification) |
F covers data integrity + documentation controls (ALCOA+, system controls, review expectations). G covers required GMP record artifacts + QU approval gates (MMR/BPR/disposition/retention). This separation prevents confusion between system controls and record/approval governance.
This section defines system-level QC-REQ governance for master records, batch records, QC review/approval gates, and record retention/availability requirements. These controls are executed through QMS workflows and require QU authorization where indicated.
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-REC-001 | Master Manufacturing Record (MMR) governance |
Governance requirements for establishment, control, revision, and approval of MMRs, including:
|
|
| QC-REC-002 | Batch Production Record (BPR) governance |
Governance requirements for creation, completion, review, correction, and approval of BPRs, including:
|
|
| QC-REC-003 | Required QC operations (MMR/BPR review + disposition + release) |
System-level requirements defining required QC operations, including:
|
|
| QC-REC-004 | Record retention & FDA availability governance |
Governance requirements defining:
|
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-CHG-001 | Change control governance |
Governance requirements defining evaluation, approval, implementation,
and documentation of GMP-impacting changes
(Change Control Governance Specification) |
|
| QC-CHG-002 | Impact & risk assessment |
Requirements governing identification, evaluation, and documentation
of quality, regulatory, and business risk associated with change
(Impact & Risk Assessment Specification) |
|
| QC-CHG-003 | Validation & requalification governance |
Governance requirements defining when validation, verification,
or requalification is required following change
(Validation & Requalification Governance Specification) |
|
| QC-CHG-004 | Change effectiveness review |
Requirements governing post-implementation review to confirm
changes achieved intended outcomes without adverse impact
(Change Effectiveness Review Specification) |
|
| QC-CI-001 | Continuous improvement governance |
Governance requirements ensuring systematic identification,
prioritization, and implementation of quality improvements
(Continuous Improvement Governance Specification) |
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-STAB-001 | Stability program governance |
Governance requirements defining establishment, approval, and oversight
of stability programs for GMP products
(Stability Program Governance Specification) |
|
| QC-STAB-002 | Retained sample lifecycle |
Requirements governing retention, storage, use, and disposition of
retained samples throughout the product lifecycle
(Retained Sample Lifecycle Specification) |
|
| QC-STAB-003 | Shelf life assignment |
Acceptance criteria governing assignment, extension, and maintenance
of product shelf life and expiry
(Shelf Life Assignment Specification) |
|
| QC-STAB-004 | Lifecycle trending & review |
Requirements governing lifecycle review and trending of stability,
complaints, and quality performance data
(Lifecycle Trending & Review Specification) |
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-DISP-001 | Lot disposition authority |
Governance requirements defining authority, responsibility, and accountability
for disposition decisions of GMP lots and batches
(Lot Disposition Authority Specification) |
|
| QC-DISP-002 | Release decision criteria |
Acceptance criteria governing final release decisions for GMP products
prior to distribution
(Release Decision Criteria Specification) |
|
| QC-DISP-003 | Rejection & quarantine governance |
Requirements governing identification, segregation, and control of
rejected or nonconforming materials and products
(Rejection & Quarantine Governance Specification) |
|
| QC-DISP-004 | Rework & reprocessing governance |
Governance requirements defining evaluation, approval, and control of
rework or reprocessing activities
(Rework & Reprocessing Governance Specification) |
|
| QC-DISP-005 | Conditional release governance |
Requirements governing conditional or limited release of product
under defined risk-based controls
(Conditional Release Governance Specification) |
|
| QC-DISP-006 | Microbiological acceptance |
Acceptance criteria governing microbiological quality of finished
products prior to release
(Microbiological Acceptance Specification) |
|
| QC-DISP-007 | Chemical acceptance |
Acceptance criteria governing chemical and contaminant limits of
finished products prior to release
(Chemical Acceptance Specification) |
|
| QC-DISP-008 | Identity & composition acceptance |
Acceptance criteria governing finished product identity and
composition conformance
(Finished Product Specification) |
|
| QC-DISP-009 | Potency / strength acceptance |
Acceptance criteria governing potency or strength claims where
applicable prior to product release
(Potency Acceptance Specification) |
This section defines system-level governance requirements for operational execution systems that prevent mix-ups, ensure correct labeling, and maintain product quality through holding and distribution. These controls are executed by Operations and administered through the QMS, with independent oversight and final authorization under QU authority where required.
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-OPS-001 | Manufacturing operations governance |
Governance requirements for manufacturing execution systems, including:
|
|
| QC-OPS-002 | Packaging & labeling operations governance |
Governance requirements for packaging/labeling execution systems, including:
|
|
| QC-OPS-003 | Holding & distribution governance |
Governance requirements ensuring product quality is maintained through holding and distribution, including:
|
This section defines QC-REQ governance for returned dietary supplements and product complaints, including quarantine, evaluation, investigation triggers, and controlled records.
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-RET-001 | Returned dietary supplement governance |
Requirements governing receipt and control of returns, including:
|
|
| QC-COMP-001 | Product complaint governance |
Governance requirements for complaint intake, review, and investigation, including:
|
This section establishes system-level QC-REQ governance for quality events and personnel authorization. These controls ensure exceptions, investigations, corrective actions, and final closures occur through QMS workflow under QU authority as defined by the E → W → A governance model.
| Symbol | Document ID | Document Title | Requirement Type |
|---|---|---|---|
| QC-QE-001 | Deviation & investigation governance |
Governance requirements defining deviation initiation, containment actions, investigation expectations,
documentation rules, and workflow handling under QMS control.
|
|
| QC-QE-002 | OOL / OOS / OOT handling governance |
Governance requirements defining how out-of-limit/out-of-specification/out-of-trend results are handled.
|
|
| QC-QE-003 | CAPA governance & effectiveness |
Governance requirements defining CAPA initiation, approval, implementation, effectiveness checks,
and closure authorization.
|
|
| QC-TRN-001 | Training & authorization governance (qualified personnel) |
Governance requirements defining qualification, training, authorization, and reauthorization rules
for personnel executing GMP-relevant QC-REQ activities.
|